NrgyAI Predictive Intelligence

From SCADA Signal to Work Order — Fully Autonomous

The complete predictive operations pipeline. Data flows in, AI predicts failures, incidents are created, work orders are generated, materials are reserved — all without human intervention.

103,543Real SCADA readings validated
22.6hAverage advance warning
72.73%Fault detection recall
<60sAnomaly to work order
100%On-premise — data never leaves

The 7-Step Predictive Pipeline

Every step is automated. Every step is auditable. Every step runs on your infrastructure.

1

Data Ingestion

SCADA and sensor data streams are ingested in real-time via OPC-UA, MQTT, Modbus, or REST API. Supports any OEM, any protocol.

2

Signal Processing

Raw signals are normalized, validated, and enriched with asset metadata. Missing data is interpolated. Outliers are flagged.

3

AI Prediction

On-premise AI models analyze patterns across all signals simultaneously. Anomalies are detected with confidence scores and root cause attribution.

4

Incident Creation

When anomaly confidence exceeds threshold, an incident is automatically created with full context: affected asset, signal details, severity, and recommended action.

5

Work Order Generation

Incidents that meet criteria automatically generate work orders with the correct category, priority, assigned team, and checklist.

6

Material Reservation

Based on the predicted failure mode, required parts are automatically reserved from inventory. If stock is low, purchase requests are triggered.

7

Continuous Learning

Outcomes feed back into the AI models. Confirmed predictions strengthen patterns. Dismissed alerts reduce false positives. The system gets smarter over time.

Three Pathways to Incident Creation

Whether incidents come from AI predictions, operator reports, or scheduled maintenance — NISHRAM handles them all through the same unified workflow.

AI / SCADA Prediction

Anomalies detected by NrgyAI Predictive Intelligence automatically flow through the full pipeline — from detection to work order with material reservation — in under 60 seconds.

  • Real-time SCADA monitoring
  • On-premise ML models
  • Auto-incident creation
  • Auto-work order generation
  • Auto-material reservation

Manual / Operator Submission

Operators submit service requests through the self-service portal or mobile app. Requests are automatically classified, routed, and tracked through completion.

  • Self-service portal
  • Mobile submission with photos
  • Auto-classification
  • SLA-based routing
  • Full audit trail

Preventive Maintenance

Calendar, meter, or condition-based schedules trigger work orders automatically with pre-defined checklists, assigned technicians, and reserved parts.

  • 47+ maintenance types
  • Calendar/meter/condition triggers
  • Auto-generated checklists
  • Parts pre-attached
  • Compliance tracking

Every hour of reactive operations costs you more than predictive ever will

$1.7 trillion lost globally to unplanned downtime every year. NISHRAM gives you the intelligence to act before failures happen.

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